| Production
Speed: |
 1-65
loads per hour
NOTE: Process rates will vary with load size,
number of wraps & conveyor speed |
 |
| Load Capacity: |
Maximum
load weight: 4,000# dynamic – 12,000#
static
Maximum load size: 50” W x 50” L
(71” max. load
diagonal) x 80” H (plus up to 4” top
overlap)
Minimum load size: 30” W x 30” L
x 24” H |
|
| Turntable: |
80” diameter
skirted turntable
4000# dynamic weight capacity
29” diameter ring gear support
system, direct pinion-to-
gear
drive
1-20 RPM rotational speed c/w soft
start acceleration
Final revolution deceleration and
positive stop alignment
1-1/2 HP DC variable speed motor c/w
turntable holding
brake
Remote centralized lubrication for
ring gear |
|
| Film Carriage Elevator: |
1/2
HP DC variable speed motor
ANSI #40 direct chain drive c/w shock
dampener &
Anti-Fall
Safety Device
Maintenance free 12 point carriage
guidance system |
|
| Film Delivery System: |
Super
Rapid Thread™ 20” capacity pre-stretch
carriage
with Patent Pending pressure balanced nip
roller system
1/2 HP DC variable speed motor
Fully electronic dynamic dancer corner
compensation
33 to 313% fixed stretch capability
Pre-stretch ratio variable by easy
sprocket change
Rapid
Thread™ Safety Door with
auto power cut-off
switch |
|
| Powered Roller Conveyor: |
Basic system: 5ft
Infeed section, 80” diameter
turntable
section & 5ft Exit section
Each section includes:
Chain driven live roller conveyor
rated 4,000# per section
2-1/2” diameter 11 gauge rollers
c/w 11/16” hex axles on 3” centers
ANSI # 40 roller to roller chain drive
54” effective roller width
Conveyor speeds 30 to 60 FPM (specify
required speed) with
electronic soft start
Pass-line height – 18” from
floor to top of rollers
3/4 HP AC variable speed reversible
TEFC motor
(turntable
conveyor motor is 3/4 HP DC)
Automatic load indexing and centering
by photo-eye &
PLC
logic |
|
| Control Features: |
Allen-Bradley MicroLogix 1400 Programmable Logic
Controller (PLC) with built-in EtherNet/IP
communications
HMI Touchscreen Operator Interface
Panel
Illuminated Power Start / Reset button
Emergency Stop button
Wrap Cycle Start (rewrap) button
Manual controls provided for turntable
jog, film carriage
elevator lower/raise, film clamp open/close
and conveyors
forward/reverse
Wrap Bypass mode selector switch
Separate film carriage elevator raise & lower
speed
controls
Film tension (force-to-load) control
Separate 1 to 12 revolution top & bottom
wrap control
Triple beam auto load height sensing
photo-eye, detects dark
or shiny loads
Broken film/out of film detection
c/w automatic machine
reset
and fault beacon light
Turntable drive and film carriage
elevator dynamic braking
NEMA 12 control panel and junction
boxes
Dust tight slip ring assembly
Non-proprietary UL/CSA approved components |
|
| Automation Features: |
Pneumatically
actuated film clamp mechanism
Pneumatically actuated film tail cut/wiper
arm
mechanism
Ni-chrome
impulse hot wire film cut off c/w automatic
periodic
cleaning cycle |
|
Structural Features:
|
All
structural steel construction
Forklift truck portable base structure
design
Structural steel H-beam machine tower
Electro-static powder coated paint
finish |
|
| Safety Features: |
Safety
barriers enclose the turntable section to
prevent
personnel intrusion
Operator Access Gate c/w Safety Interlock
Switch
disables machine operation when gate is opened
Hard-wired emergency stop and operator
access gate
circuits with Category 3 dual channel safety
relays |
|
| Electrical Requirement: |
230
or 460 Volts 3 Phase 60 Hz 30 Amps (required
voltage
to be specified) (other voltages available – consult
factory) |
|
| Pneumatic Requirement: |
3
CFM @ 80 PSI clean dry pneumatic supply required
Filter/regulator c/w gauge & lock-out
valve provided |
|
| Typical System Dimensions: |
202” (L)
x 143” (W) x 100” (H)
(Standard dimensions are approximate) |
