Production
Speed: |
1-65
loads per hour
NOTE: Process rates will vary with load size,
number of wraps & conveyor speed |
|
Load Capacity: |
Maximum
load weight: 4000# dynamic – 12,000#
static
Maximum load size: 50” W x 60” L
(79” max. load
diagonal) x 80” H (plus up to 4” top
overlap)
Minimum load size: 30” W x 30” L
x 24” H |
|
Rotary Arm: |
20” diameter
ring bearing support system
ANSI # 60 direct chain drive c/w chain
tensioner
1-22 RPM rotational speed c/w soft
start acceleration
Final revolution deceleration and
positive stop alignment
1 HP DC variable speed motor |
|
Film Carriage Elevator: |
3/4
HP DC variable speed motor
ANSI # 50 direct chain drive c/w shock
dampeners
Maintenance free 12 point carriage
guidance system |
|
Film Delivery System: |
Super
Rapid Thread™ 20” capacity pre-stretch
carriage
with Patent Pending pressure balanced nip
roller system
1/2 HP DC variable speed motor
Fully electronic dynamic dancer corner
compensation
33 to 313% fixed stretch capability
Pre-stretch ratio variable by easy
sprocket change Rapid Thread™ Safety Door with auto
power cut-off
switch |
|
Powered Roller Conveyor: |
Basic system: 5ft infeed section,
12ft Process/wrap zone
section and 5ft exit section
Each section includes:
Chain driven live roller conveyor
rated 4,000# per section
2-1/2” diameter 11 gauge rollers
c/w 11/16” hex axles on 3” centers
All rollers ANSI # 40 chain driven,
roller to roller
54” effective roller width
Conveyor speeds 30 to 60 FPM (specify
required speed)
with
electronic soft start
Pass-line height – 18” from
floor to top of rollers
3/4 HP AC variable speed reversible
TEFC motor on
infeed
&
outfeed conveyors / 1 HP AC variable speed
reversible
TEFC motor on process conveyor
Automatic load indexing and centering by
photo-eye &
PLC
logic |
|
Control Features: |
Allen-Bradley MicroLogix 1400 Programmable Logic
Controller (PLC) with built-in EtherNet/IP
communications
HMI Touchscreen Operator Interface
Panel
Illuminated Power Start / Reset button
Emergency Stop button
Wrap Cycle Start (rewrap) button
Manual controls provided for rotary
arm jog, film carriage
elevator lower/raise, film clamp open/close
and conveyors
forward/reverse
Wrap Bypass mode selector switch
Separate film carriage elevator raise & lower
speed
controls
Film tension (Force-to-Load) control
Separate 1 to 12 revolution top & bottom
wrap control
Triple beam auto load height sensing
photo-eye, detects dark
or shiny loads
Broken film/out of film detection
c/w automatic machine
reset
and fault beacon light
Rotary arm and film carriage elevator
dynamic braking
NEMA 12 control panel and junction
boxes
Dust tight slip ring assembly
Non-proprietary UL/CSA approved components |
|
Automation Features: |
Pneumatically
actuated film clamp mechanism
Pneumatically actuated film tail cut/wiper
arm
mechanism
Ni-chrome
impulse hot wire film cut off c/w automatic
periodic
cleaning cycle |
|
Structural Features:
|
All
structural steel construction
Structural tube machine tower & frame
Electro-static powder coated paint
finish |
|
Safety Features: |
Personnel
Safety – Rotary Arm Obstruction
Emergency
Stop Sensor
Wire mesh safety barriers enclose
the wrap zone to
prevent
personnel intrusion
Operator Access Gates c/w Safety Interlock
Switches
disable machine operation when gate(s) opened
Hard-wired emergency stop and operator
access gate
circuits with Category 3 dual channel safety
relays |
|
Electrical Requirement: |
230
or 460 Volts 3 Phase 60 Hz 30 Amps (required
voltage
to be specified)
(other voltages available – consult
factory) |
|
Pneumatic Requirement: |
3
CFM @ 80 PSI clean dry pneumatic supply required
Filter/regulator c/w gauge & lock-out
valve provided |
|
Typical System Dimensions: |
264” (L)
x 167” (W) x 140” (H)
(Overall includes conveyor (L) and Control
panel (W) – all
dimensions approximate) |